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Porsche 997 starter replacement

Devil Boy replaced the starter after a new battery and starter/alternator cable failed to cure sluggish hot starts. His illustrated account follows the intake removal, starter access and careful refitting, followed by his report of much quicker starts.

Edited by Future Classic ·
Topics in the accountStarter replacement

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Sluggish hot starts after a battery and cable replacement

Devil Boy’s 997 still cranked sluggishly when hot after a new battery and starter/alternator cable. He then replaced the starter and reported much quicker starts, with hot starting no longer an issue. He put the job at about 2.5 hours. This is his reported result, without a stated follow-up duration or a confirmed diagnosis for every slow-cranking 997.

The replacement starter beside its box; the label reads 12446.
The replacement starter beside its box; the label reads 12446.

Clearing access through the intake

The author began by disconnecting the battery, then removing the airbox, throttle body and intake plenum. He described four E10 throttle-body bolts and loosening the intake clamps with a 7 mm socket. The tuning pipe also came out after disconnecting the small vacuum line behind it. He moved the air/oil separator hoses aside to make room for his hands and tools.

Reaching the starter fasteners

Devil Boy disconnected the starter leads using 13 mm and 10 mm sockets. The starter had two E14 mounting bolts, at the upper right and lower left. He reached them with a 24-inch extension and a universal joint held at the needed angle with tape, using a breaker bar for the initial release. He approached the lower bolt from a lower angle before removing the starter.

The starter mounting opening after removal, with the ring gear visible.
The starter mounting opening after removal, with the ring gear visible.

The replacement and the reported torque

The author used a remanufactured starter identified as part 12446 in his account. He wrote that the mounting bolts were tightened to 33 ft-lb according to a workshop manual. That value and identifier are retained as his source statements; they have not been independently verified as the correct specification or fitment for another 997. His historical purchase does not establish current availability or price.

The starter terminals and electrical connection points.
The starter terminals and electrical connection points.

Restoring the vacuum line and intake connections

After cleaning and reconnecting the starter leads and refitting the separator hoses, Devil Boy reconnected the small vacuum line behind the tuning pipe. He used the yellow witness mark to check the connection and the locating tabs to check the rubber tubes were centered. He left the plenum clamps partly loose until the throttle body was aligned with its rubber bumper and bolted in place, then tightened the clamps, reconnected the hose and electrical connector, and refitted the airbox before reconnecting the battery.

Based on the source author’s work record.

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