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Community work recordR230 SL

Mercedes R230 front roof-lock cylinder seal repair

White Spyder traced a roof hydraulic leak to the front locking cylinder, replaced its sealing ring and reported three leak-free roof cycles. Later owners describe seal durability, rebuilt cylinders and a reassembly alignment problem.

Edited by Future Classic ·

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Preparing the roof and removing the headliner

White Spyder documented replacing the front roof-lock cylinder’s sealing ring. The account begins with padded wooden supports, partial roof opening and headliner removal. Several headliner mounts had detached, and the author reattached them while the liner was out.

Notched wooden supports
Notched wooden supports
Padded supports
Padded supports
Roof supported in the original work account
Roof supported in the original work account
Front edge of the headliner
Front edge of the headliner
Removed headliner
Removed headliner
Headliner during disassembly
Headliner during disassembly
Headliner mounting work
Headliner mounting work
Headliner clips
Headliner clips

Accessing the cylinder and its lines

With the headliner removed, White Spyder documented the cylinder bracket, hydraulic-line routing and retaining clips. One released clip flew far enough to be difficult to find. The author also highlighted a small green disc at a pin, then freed the lines as far as the B-pillar to bring the cylinder to a work surface beside the driver’s door.

Roof cylinder bracket
Roof cylinder bracket
Hydraulic-line routing
Hydraulic-line routing
Front roof-lock mechanism
Front roof-lock mechanism
Hydraulic lines along the roof frame
Hydraulic lines along the roof frame
Cylinder and lines before removal
Cylinder and lines before removal
Retaining clip identified by the author
Retaining clip identified by the author
Small disc identified at the pivot
Small disc identified at the pivot
Cylinder mounting area
Cylinder mounting area
Lines released at the roof edge
Lines released at the roof edge
Line-retaining clips
Line-retaining clips

The author’s cylinder opening and seal replacement

The kit’s instructions called for an access hole to reach the cylinder’s retaining ring. White Spyder photographed drilling the hole, removing the ring and withdrawing the piston, taking care around the nylon cup. The final close-up identifies a crack in the ring the author replaced. After reassembly, the author reported three roof cycles without a cylinder leak. That short check is not a service-life measurement; later replies disagree about O-rings versus purpose-designed seals.

Cylinder on the work surface
Cylinder on the work surface
Drilling the retaining-ring access hole
Drilling the retaining-ring access hole
Access hole near the cylinder end
Access hole near the cylinder end
Piston assembly withdrawn from the cylinder
Piston assembly withdrawn from the cylinder
Damaged ring shown beside the nylon cup
Damaged ring shown beside the nylon cup
Replies disagree about the seal choice

bobterry99 questioned the O-ring approach and its fit; elMacko argued for a purpose-designed cup seal. FxFormat nevertheless reported no leak after about 18 months, and cjhazard described three to four years of use after an O-ring repair. These are different contributors’ claims and follow-ups. They do not establish that the seal options are equivalent or predict a service life.

A different owner’s rebuild experience

Leej, who identified a 2008 SL550, chose an outside cylinder rebuild with line couplers. The follow-up reports successful roof cycling but also says the added coupling length made the lines feel cramped. slkfla separately reported completing a similar rebuild on an SL550.

Reassembly: a later report of lock misalignment

Tomcat SL reported that one roof lock released while the other did not, with unequal gaps and inconsistent microswitch operation after reassembly. He said a small adjustment of the centre bracket brought the gaps and switch operation back into agreement. elMacko reported encountering the same centring issue.

Tomcat SL’s marked roof gap
Tomcat SL’s marked roof gap

Based on the source author’s work record.

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